WHAT IS HYPERFILLTM WELDING TECHNOLOGY?
The HyperFill™ twin-wire MIG solution was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding – allowing you to make larger welds, faster and more easily.
With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs/hr (8kg/hr) and 24 lbs/hr (10.9kg/hr) robotically without added system or operator complexity.
Below are some advantages of this technology:
- Maximize productivity – Increases deposition rates over single wire applications
- Improve weld quality – Stable arc for easy control of large weld puddles
- Low system complexity – Powered by a single power source. Fed through a single wire feeder and single contact tip.
PROCESS COMPARISON – 5/16 IN | 8 MM FILLET AT 18 LBS | 8.2 KG / HR
SuperArc® (1.0 mm)
PROCESS COMPARISON – DEPOSITION RANGE
PRODUCTIVITY INCREASE – SINGLE WIRE VS. HYPERFILL
R450 / S500
|Power Wave® S500
Power Wave® R450 / S700 (Robotic)
Cool Arc® 55 or 55S
|Magnum® PRO 500A Water Cooled Gun
Magnum® PRO 500A Water Cooled (Robotic)
HyperFill™ Tip (contact tip, diffuser)
|Power Feed® 84
AutoDrive® 4R 220 (Robotic)
HyperFill™ Drive Rolls (0.35 – 0.45)
HyperFill™ Inlet Bushing
More detail, please watch video: