WHAT IS HYPERFILLTM WELDING TECHNOLOGY?
The HyperFill™ twin-wire MIG solution was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding – allowing you to make larger welds, faster and more easily.
With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs/hr (8kg/hr) and 24 lbs/hr (10.9kg/hr) robotically without added system or operator complexity.
Below are some advantages of this technology:
- Maximize productivity – Increases deposition rates over single wire applications
- Improve weld quality – Stable arc for easy control of large weld puddles
- Low system complexity – Powered by a single power source. Fed through a single wire feeder and single contact tip.
PROCESS COMPARISON – 5/16 IN | 8 MM FILLET AT 18 LBS | 8.2 KG / HR
| SINGLE WIRE E70C-6M (1.32mm) |
HYPERFILL SuperArc® (1.0 mm) |
 |
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PROCESS COMPARISON – DEPOSITION RANGE
PRODUCTIVITY INCREASE – SINGLE WIRE VS. HYPERFILL
|
POWER WAVE® S700 |
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POWER WAVE® R450 / S500 |
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| Distance traveled |
SOLUTION COMPONENTS
| Power source |
Gun/ Torch |
Wire feeder |
 |
 |
 |
| Power Wave® S500 Power Wave® R450 / S700 (Robotic) HyperFill™ Waveform Cool Arc® 55 or 55S |
Magnum® PRO 500A Water Cooled Gun Magnum® PRO 500A Water Cooled (Robotic) HyperFill™ Tip (contact tip, diffuser) |
Power Feed® 84 AutoDrive® 4R 220 (Robotic) HyperFill™ Drive Rolls (0.35 – 0.45) HyperFill™ Inlet Bushing |
More detail, please watch video: